• Opening Hour: 9:00 am - 5:00 pm

Electrical Discharge Machining

Precision Machining for Complex Metal Components

image

The Electrical Discharge Machining (EDM) Workshop at SEDI Minna is a cutting-edge facility specializing in high-precision machining of hard metals and intricate components. EDM technology allows for non-contact material removal using controlled electrical discharges, making it ideal for manufacturing complex shapes, delicate parts, and ultra-hard materials that traditional machining cannot handle.

Our EDM workshop is equipped with advanced Wire EDM and Die-Sinking EDM machines, enabling ultra-precise metal cutting, cavity forming, and tool and die manufacturing. This capability is crucial for industries requiring extreme accuracy, such as aerospace, automotive, medical devices, and high-performance engineering applications.

Capabilities of Our Electrical Discharge Machining (EDM) Technology

Our EDM machines at SEDI Minna offer advanced precision machining capabilities, including:

1. Wire EDM (Wire Electrical Discharge Machining)

  • Uses a thin, electrically charged wire to cut through hard metals and alloys.
  • Precision cutting with tolerances as tight as ±0.002 mm.
  • Ideal for creating intricate shapes, complex geometries, and fine details.
  • No mechanical stress on the workpiece, preserving material integrity.

2. Die-Sinking EDM (Sinker EDM)

  • Uses a custom-shaped electrode to erode material and form cavities.
  • Ideal for mold-making, die fabrication, and intricate tool designs.
  • Achieves deep, detailed engraving with minimal material distortion.
  • Works effectively on hardened steel, tungsten carbide, and titanium.

3. Micro EDM (High-Precision Small Component Manufacturing)

  • Creates microscopic features on metal components with extreme accuracy.
  • Used for micro-tooling, delicate surgical instruments, and high-performance electronics.
  • Produces burr-free surfaces and intricate designs with no post-processing required.

4. Hole Drilling EDM (Small Hole Drilling)

  • Drills tiny, deep holes with high aspect ratios.
  • Suitable for cooling holes in turbine blades, medical implants, and high-precision molds.
  • Works on hard and conductive materials that conventional drilling cannot handle.

Advantages of EDM Over Traditional Machining

???? Machining of Extremely Hard Materials – Cuts through hardened steel, titanium, Inconel, carbide, and exotic alloys.
???? No Mechanical Force Applied – Perfect for delicate or brittle materials without warping or stress.
???? Complex Geometries & Intricate Designs – Produces fine, sharp, and detailed patterns that are impossible with traditional milling or turning.
???? High Precision & Accuracy – Achieves ultra-fine tolerances for aerospace, medical, and automotive applications.
???? Smooth, Burr-Free Finishes – Eliminates the need for post-machining finishing.
???? Minimal Material Waste – Ideal for high-value metals and cost-effective production.


Industries We Serve with EDM Technology

Our Electrical Discharge Machining (EDM) Workshop at SEDI Minna supports various high-tech industries, including:

Aerospace & Defense – Producing precision jet engine components, turbine blades, and satellite parts.
Automotive & Motorsports – Machining fuel injection systems, precision gears, and high-performance engine parts.
Medical Devices & Implants – Manufacturing microsurgical tools, titanium implants, and dental prosthetics.
Mold & Die Making – Crafting complex molds, stamping dies, and high-tolerance tools.
Electronics & Semiconductor Manufacturing – Producing micro-components for circuit boards and electronic assemblies.
Energy & Power Generation – Fabricating cooling holes in turbine blades and components for power plants.


Why Choose SEDI Minna for EDM Machining?

State-of-the-Art EDM Machines

  • Wire EDM, Sinker EDM, Micro EDM, and Hole Drilling EDM for diverse applications.
  • Capable of handling the most challenging materials and intricate designs.

High Precision & Accuracy

  • Sub-micron level tolerances for aerospace, medical, and precision engineering industries.
  • Ensures consistency and repeatability for mass production.

Advanced Research & Development in EDM Technology

  • Innovating EDM applications for high-performance engineering solutions.
  • Developing more efficient and eco-friendly EDM processes.

Training & Skill Development

We offer professional training programs in EDM machining, tool & die making, and high-precision manufacturing. Our courses include:

Wire EDM & Die-Sinking EDM Techniques
Programming & Operating CNC EDM Machines
Micro-EDM & Advanced Machining Processes
Safety & Quality Control in EDM Machining

Our training equips participants with cutting-edge machining skills to thrive in modern manufacturing industries.

Workshops and Laboratory